A few of us at the Ffiws Makerspace have been talking and exploring the idea of laser-cut boxes and packaging for small products. Last night in a quiet 10 minutes I had a play with an online resource called templatemaker.nl which is an online generator that allows a user to put in some dimensions for a MASSIVE range of box types and it generates a file to download (it will create .pdf, .SVG or .dxf files).
So I designed this little polygon box and downloaded an SVG file to open in Inkscape as I knew it would need a little editing for laser cutting. Basically, the file looks like the preview in the image above, you have a red outer line that needs cutting and some blue dashed lines that indicate the fold lines. If you wanted to print this onto cardstock and cut it out it would work well but I removed the blue dashed lines in Inkscape and changes the outer red line to a black 0.0254mm line so that it would cut on the laser.
After cutting I used a ruler and a point to score the fold lines into the design and assembled it with some PVA glue (it would have been easier with Pritt stick probably for this thin card but it's all I had)!
The results are good, and I imagine if you cut a load and sat for an hour assembling them you would get quicker and more accurate in assembly. Of course, you could also use the lasercutter to add your logo or business details to the box design or personalise for a gift etc. Fun little 10 minute make for sure.